Current Process

CS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.

Challenges

Develop an effective way to archive and re-use setups across multiple machines. Manually entering programs is time-consuming. Users can make editing errors or unauthorized changes at the machine resulting in higher scrap rates or a possible machine crash. Training in large groups can be limited in today's environment given social distancing and PPE requirements.