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Machine Upgrades Case Studies

08.03.2022 Case Studies Machine Upgrades Case Studies
Current Process:Machines that run on outdated operating systems such as Windows XP or Windows 7 are more vulnerable to malware, viruses, and other security issues. Microsoft no longer supports previous versions of Windows making it difficult to fix operating system related issues generating more downtime until a solution is found.Challenge:Deli...

Secure Legacy Machines by Upgrading to Windows 10 | GT-9AC

08.03.2022 Case Studies Machine Upgrades Case Studies
Current Process:Machines that run on outdated operating systems such as Windows XP or Windows 7 are more vulnerable to malware, viruses, and other security issues. Microsoft no longer supports previous versions of Windows making it difficult to fix operating system related issues generating more downtime until a solution is found.Challenge:Deli...
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07.03.2022 Case Studies Machine Upgrades Case Studies
Current Process Wheel balancing is crucial to achieving a good surface finish on the workpiece and is critical to the spindle bearing life. A technician balances the wheel using an offline, static system manually moving weights. The process is time-consuming, taking 30 to 45 minutes, delaying setup and production. The results are varied and...

Reducing Variability from Manual Work Wheel Balancing | GT-9AC

07.03.2022 Case Studies Machine Upgrades Case Studies
Current Process Wheel balancing is crucial to achieving a good surface finish on the workpiece and is critical to the spindle bearing life. A technician balances the wheel using an offline, static system manually moving weights. The process is time-consuming, taking 30 to 45 minutes, delaying setup and production. The results are varied and...
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06.03.2022 Case Studies Machine Upgrades Case Studies
Current Process & Challenges: Self-Performing Maintenance and Service Increasingly Costly In the past, it was cost and time-efficient for manufactures to retain maintenance, training, and supply chain management in-house. However, as the labor force ages and retirements surge, it has become evident that there is a significant gap in skills and ...

Glebar Customer Care Provides Training and Support, Returning Focus to Making Parts

06.03.2022 Case Studies Machine Upgrades Case Studies
Current Process & Challenges: Self-Performing Maintenance and Service Increasingly Costly In the past, it was cost and time-efficient for manufactures to retain maintenance, training, and supply chain management in-house. However, as the labor force ages and retirements surge, it has become evident that there is a significant gap in skills and ...
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05.03.2022 Case Studies Machine Upgrades Case Studies
At Glebar, we are committed to providing state-of-the-art applications and solutions, which means we are always engaged in process development procedures to ensure our equipment meets our customers’ expectations.For example, our customers wanted an easier, more reliable way to check the electrolyte levels of their Tridex ECG Cutoff & Gri...

Enhanced Sensors Reduce Reliance on Operators to Measure Electrolyte Efficiency

05.03.2022 Case Studies Machine Upgrades Case Studies
At Glebar, we are committed to providing state-of-the-art applications and solutions, which means we are always engaged in process development procedures to ensure our equipment meets our customers’ expectations.For example, our customers wanted an easier, more reliable way to check the electrolyte levels of their Tridex ECG Cutoff & Gri...
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04.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessSuper-abrasive grinding wheels require faster speeds to run effectively. Main machine spindles can have fixed speeds, limiting their ability to use CBN or Diamond grinding wheels. A fixed speed can cause belt squeal and added stress on the spindle. When the wheel stops, inertia allows it to continue spinning for minutes, especia...

Increase Uptime by Controlling Work Wheel Speed to Effectively Utilize Super-Abrasive Wheels | GT-9AC

04.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessSuper-abrasive grinding wheels require faster speeds to run effectively. Main machine spindles can have fixed speeds, limiting their ability to use CBN or Diamond grinding wheels. A fixed speed can cause belt squeal and added stress on the spindle. When the wheel stops, inertia allows it to continue spinning for minutes, especia...
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03.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessCS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.ChallengesDevelop an effective way to archive...

Increase Memory for Programming with Companion Software from Tridex Technology | CS1-EA

03.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessCS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.ChallengesDevelop an effective way to archive...
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02.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessHydraulic dress cycles require high operator input reducing their efficiency. The traverse rate of the dressing tool is difficult to establish affecting surface quality. Inconsistent dressing of the work wheel reduces machine efficiency and can lead to higher scrap rates.ChallengesDevelop a process to dress the regulating and wor...

Improving operator and machine efficiencies through automatic work wheel dressing | TF-9DHD

02.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessHydraulic dress cycles require high operator input reducing their efficiency. The traverse rate of the dressing tool is difficult to establish affecting surface quality. Inconsistent dressing of the work wheel reduces machine efficiency and can lead to higher scrap rates.ChallengesDevelop a process to dress the regulating and wor...
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09.04.2021 Case Studies Machine Upgrades Case Studies
Current Process:Narrow work wheels prevent generating tapers over 4″ requiring multiple setups to generate the shape. Highly skilled technicians are required to ensure proper setup. Upper and lower slides are strapped, preventing the regulating wheel and work rest blade from being adjusted independently. Wheel dressing is applied manually, which ...

Wider Work Wheel and Independent Slides Improve Production Output and Setup Accuracy | TF-9D

09.04.2021 Case Studies Machine Upgrades Case Studies
Current Process:Narrow work wheels prevent generating tapers over 4″ requiring multiple setups to generate the shape. Highly skilled technicians are required to ensure proper setup. Upper and lower slides are strapped, preventing the regulating wheel and work rest blade from being adjusted independently. Wheel dressing is applied manually, which ...
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06.05.2017 Case Studies Machine Upgrades Case Studies
The DM-9CNC Wheel Dressing Machine allows a grinding wheel to be contour dressed offline using a fully programmable single diamond or rotary diamond roll. Having the ability to dress wheels offline allows the wheels to be ready for production, reducing setup time and improving machine efficiency.Current Process:The wheel is dressed on the grinding ...

Offline CNC Grinding Wheel Dresser Improves Grinder Efficiency | DM-9CNC

06.05.2017 Case Studies Machine Upgrades Case Studies
The DM-9CNC Wheel Dressing Machine allows a grinding wheel to be contour dressed offline using a fully programmable single diamond or rotary diamond roll. Having the ability to dress wheels offline allows the wheels to be ready for production, reducing setup time and improving machine efficiency.Current Process:The wheel is dressed on the grinding ...
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“R&D Engineering is a fantastic vendor choice for anyone looking for innovative and unique custom machine builds. They exceeded my expectations by bringing a wealth of knowledge and unrivaled customer service through the concept, design, build, and implementation phase of my project. I highly recommend using R&D for your next custom machine project as you will be extremely happy with the results.”
Joe Kvam
Joe Kvam
“R & D Engineering is a great automation and machine shop. I have been working with both Rick and Dave for about 10 years now and they continue to impress me with their ability to turn projects around quickly with a quality product that is second to none!”
Ben Ebert
Ben Ebert
“I have worked with Dave Erickson of R & D Engineering for over 20-years. They have come through for me on all kinds of innovative equipment and tooling. We have never found a job to small or too large for Dave and his team to work on. They have been a tremendous help in bringing Medical Technologies forward in the industry."
Steve Berhow
Steve Berhow
Tridex's machinery is robustly built and practically engineered. Everything from the mechanical, hands-on portions of the machine to the PLC/HMI interface is thoughtfully designed. We can set new jobs up quickly and operate efficiently knowing the equipment will operate reliably without frequent operator intervention.
Medical Device Contract Manufacturing General Manager
When you purchase a Tridex machine you not only receive the latest and greatest grinding technology but an entire grinding process with unmatched customer support. Tridex has an extremely knowledgeable staff to provide engineering and technical support. This service has been key to our success with regards to NPD. I would highly recommend Tridex/ Glebar as your first choice for machine tools!
John RoseProject Manager
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