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Case Studies

05.03.2022 Case Studies Machine Upgrades Case Studies
At Glebar, we are committed to providing state-of-the-art applications and solutions, which means we are always engaged in process development procedures to ensure our equipment meets our customers’ expectations.For example, our customers wanted an easier, more reliable way to check the electrolyte levels of their Tridex ECG Cutoff & Gri...

Enhanced Sensors Reduce Reliance on Operators to Measure Electrolyte Efficiency

05.03.2022 Case Studies Machine Upgrades Case Studies
At Glebar, we are committed to providing state-of-the-art applications and solutions, which means we are always engaged in process development procedures to ensure our equipment meets our customers’ expectations.For example, our customers wanted an easier, more reliable way to check the electrolyte levels of their Tridex ECG Cutoff & Gri...
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04.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessSuper-abrasive grinding wheels require faster speeds to run effectively. Main machine spindles can have fixed speeds, limiting their ability to use CBN or Diamond grinding wheels. A fixed speed can cause belt squeal and added stress on the spindle. When the wheel stops, inertia allows it to continue spinning for minutes, especia...

Increase Uptime by Controlling Work Wheel Speed to Effectively Utilize Super-Abrasive Wheels | GT-9AC

04.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessSuper-abrasive grinding wheels require faster speeds to run effectively. Main machine spindles can have fixed speeds, limiting their ability to use CBN or Diamond grinding wheels. A fixed speed can cause belt squeal and added stress on the spindle. When the wheel stops, inertia allows it to continue spinning for minutes, especia...
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03.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessCS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.ChallengesDevelop an effective way to archive...

Increase Memory for Programming with Companion Software from Tridex Technology | CS1-EA

03.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessCS1 machines can store up to 100 setups, and PLC controlled SG machines can store up to 30 setups. This limits how many programs can be stored and archived on each machine. Programming and training must be done on the operator screen at the machine reducing availability for production.ChallengesDevelop an effective way to archive...
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02.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessHydraulic dress cycles require high operator input reducing their efficiency. The traverse rate of the dressing tool is difficult to establish affecting surface quality. Inconsistent dressing of the work wheel reduces machine efficiency and can lead to higher scrap rates.ChallengesDevelop a process to dress the regulating and wor...

Improving operator and machine efficiencies through automatic work wheel dressing | TF-9DHD

02.03.2022 Case Studies Machine Upgrades Case Studies
Current ProcessHydraulic dress cycles require high operator input reducing their efficiency. The traverse rate of the dressing tool is difficult to establish affecting surface quality. Inconsistent dressing of the work wheel reduces machine efficiency and can lead to higher scrap rates.ChallengesDevelop a process to dress the regulating and wor...
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01.04.2022 Case Studies Guidewire Case Studies
Recognized for improving process efficiency, reducing scrap rates, and creating safer work environments, Glebar has delivered innovative grinding solutions to guidewire manufacturers for over 50 years. Our newest automated solution process guidewires from the feeder to a finished part in a single operation.Current Process & ChallengesLegacy gri...

Fully Automated Medical Guidewire Grinder Increases Throughput and Improves Efficiency

01.04.2022 Case Studies Guidewire Case Studies
Recognized for improving process efficiency, reducing scrap rates, and creating safer work environments, Glebar has delivered innovative grinding solutions to guidewire manufacturers for over 50 years. Our newest automated solution process guidewires from the feeder to a finished part in a single operation.Current Process & ChallengesLegacy gri...
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12.04.2021 Case Studies Medical Needle Case Studies
Current ProcessBiopsy needle notches are machined using milling, conventional abrasive grinding, or wire EDM.ChallengesExposing the material to high heat can affect the chemistry and mechanical properties of the material requiring manual secondary finishing operations. Setup and production are slow, requiring extensive mechanic...

Burr-free Electrochemical Grinders Reduce Production Times for Notch Cuts on Biopsy Needles | SG-1645, SG-2060

12.04.2021 Case Studies Medical Needle Case Studies
Current ProcessBiopsy needle notches are machined using milling, conventional abrasive grinding, or wire EDM.ChallengesExposing the material to high heat can affect the chemistry and mechanical properties of the material requiring manual secondary finishing operations. Setup and production are slow, requiring extensive mechanic...
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11.04.2021 Case Studies Orthopedic Devices Case Studies
Current ProcessKirschner wires, also commonly known as K-wires, are ground using a manual OD grinder.ChallengesLow production output, as only one wire can be ground at a time. Changeover between wire diameters is time-consuming, delaying production. Grinding can leave burrs requiring secondary processes to deburr, lengthening p...

Electrochemical Grinding Allows for Bulk, Burr-Free Point Grinding of Orthopedic Wires and Pins | PGS-100

11.04.2021 Case Studies Orthopedic Devices Case Studies
Current ProcessKirschner wires, also commonly known as K-wires, are ground using a manual OD grinder.ChallengesLow production output, as only one wire can be ground at a time. Changeover between wire diameters is time-consuming, delaying production. Grinding can leave burrs requiring secondary processes to deburr, lengthening p...
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10.04.2021 Case Studies Tube Grinding & Cutoff Case Studies
Current ProcessA high-powered laser beam cuts the tubing by melting it leaving a rough edge and slag. Tubes and other parts are typically cut one at a time limiting production rates.ChallengesHeat sensitive applications may limit the use of the laser for cutting. Laser cutting leaves recast and heat-affected zones, affecting the tube’s quality an...

Electrochemical Cutting and Grinding Provides Faster Cuts and Greater Accuracy Than Laser Cutting | CS1-E

10.04.2021 Case Studies Tube Grinding & Cutoff Case Studies
Current ProcessA high-powered laser beam cuts the tubing by melting it leaving a rough edge and slag. Tubes and other parts are typically cut one at a time limiting production rates.ChallengesHeat sensitive applications may limit the use of the laser for cutting. Laser cutting leaves recast and heat-affected zones, affecting the tube’s quality an...
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09.05.2021 Case Studies Fastener Grinding Case Studies
Challenge: A tier one automotive fastener supplier needed to grind bolts for a major automotive company automatically at high volume, with a high degree of precision.The customer’s existing process was outsourced and was running one part at a time, resulting in a higher cost for our customer.In addition, quality and consisten...

Automotive Fastener | GT-610

09.05.2021 Case Studies Fastener Grinding Case Studies
Challenge: A tier one automotive fastener supplier needed to grind bolts for a major automotive company automatically at high volume, with a high degree of precision.The customer’s existing process was outsourced and was running one part at a time, resulting in a higher cost for our customer.In addition, quality and consisten...
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09.04.2021 Case Studies Machine Upgrades Case Studies
Current Process:Narrow work wheels prevent generating tapers over 4″ requiring multiple setups to generate the shape. Highly skilled technicians are required to ensure proper setup. Upper and lower slides are strapped, preventing the regulating wheel and work rest blade from being adjusted independently. Wheel dressing is applied manually, which ...

Wider Work Wheel and Independent Slides Improve Production Output and Setup Accuracy | TF-9D

09.04.2021 Case Studies Machine Upgrades Case Studies
Current Process:Narrow work wheels prevent generating tapers over 4″ requiring multiple setups to generate the shape. Highly skilled technicians are required to ensure proper setup. Upper and lower slides are strapped, preventing the regulating wheel and work rest blade from being adjusted independently. Wheel dressing is applied manually, which ...
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“R&D Engineering is a fantastic vendor choice for anyone looking for innovative and unique custom machine builds. They exceeded my expectations by bringing a wealth of knowledge and unrivaled customer service through the concept, design, build, and implementation phase of my project. I highly recommend using R&D for your next custom machine project as you will be extremely happy with the results.”
Joe Kvam
Joe Kvam
“R & D Engineering is a great automation and machine shop. I have been working with both Rick and Dave for about 10 years now and they continue to impress me with their ability to turn projects around quickly with a quality product that is second to none!”
Ben Ebert
Ben Ebert
“I have worked with Dave Erickson of R & D Engineering for over 20-years. They have come through for me on all kinds of innovative equipment and tooling. We have never found a job to small or too large for Dave and his team to work on. They have been a tremendous help in bringing Medical Technologies forward in the industry."
Steve Berhow
Steve Berhow
Tridex's machinery is robustly built and practically engineered. Everything from the mechanical, hands-on portions of the machine to the PLC/HMI interface is thoughtfully designed. We can set new jobs up quickly and operate efficiently knowing the equipment will operate reliably without frequent operator intervention.
Medical Device Contract Manufacturing General Manager
When you purchase a Tridex machine you not only receive the latest and greatest grinding technology but an entire grinding process with unmatched customer support. Tridex has an extremely knowledgeable staff to provide engineering and technical support. This service has been key to our success with regards to NPD. I would highly recommend Tridex/ Glebar as your first choice for machine tools!
John RoseProject Manager
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