| CAM.2 Profile Grinder |
Brochure (.pdf)
Video Demo | Accessories |
Product Summary
The latest contribution to the micromachining industry is capable of grinding threads, ball shapes, flats and an unlimited array of geometries from
Stainless Steel, Nitinol, Platinum Iridium wire, composite materials etc..
Now available in dual mode. OD and Centerless for the production of guidewires to length tolerances of better than 0.001" and diameter tolerances of
0.0001".
The only commercially available guidewire grinder designed to produce practically any shaped wire.
Direct interface from CAD/CAM to machine with fully integrated multi axis servo controller.
Unique wire transfer mechanism processes an unlimited length of wire while maintaining geometrical tolerances.
Built on an 8" thick granite base, the machine incorporates the latest in motion control technology. Utilizing servo drives and micron position scales,
positioning on the machine is unmatched producing accuracy's in both length and diameter of less than 0.00005" of an inch.
The system also includes an automatic CNC dressing system which is capable of automatically compensating for size variations with canned dressing cycles.
Reduced machine setup is one of the advantages of this machine with setup turnaround of less than 1/2 hour during wire diameter changes. Tooling is
comprised of only 3 components which can be changed rapidly.
The control has built in networking, and includes 3 levels of password protection. Full control of all motion from the touch screen NEMA rated control.
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Key Features
- NEMA 4 rated high speed touch screen control specially built for an industrial environment.
- Quick setups.
- Absolute control over X (Length) and Y (Diameter) axis as well as part rotation linear and rotational speed.
- Proven, robust Pick and place wire feeding system for unattended machine operation available.
- Automatic wheel dressing cycles.
- Multi level password control.
- Length accuracies of less than 0.001".
- No sensors, No Pixels needed for feedback.
- Absolutely no need for gage feedback.
- Length accuracy NOT subject to wire cut length.
- Run in centerless mode at centerless speeds.
- Maintain a large library of wire profiles.
- Seamless CAD to CAM conversion.
- User defined part numbers and descriptions.
- Full underlying G code functionality.
- Produce and maintain part setup information on the machine or download to a network drive.
- Remote control troubleshooting through an internet connection.
- Unique state of the art motion control.
- Touch screen controled variable work wheel rotational speed.
- Interfacing to wire cutters, diameter gages and peripheral devices eliminates post grinding operations.
- CE certified safety interlocking guards.
- Clean, contained coolant handling insures no misting.
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Specifications
- Diameter accuracy: 0.0001" (2.5 Microns)
- Roundness: 0.00005" (1.5 Microns)
- Resolution: 0.000004" (0.1 micron) diameter
- Resolution: 0.000004" (0.1 micron) length
- System Controls: NEMA 4 Rated
- Grinding Diameter Stock: Max 0.250" (6.35mm) Min 0.0015" (0.038mm)
- Wheel Size: 12"
- Work Wheel Spindle Power: 5HP
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